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Department Technical Glossary & Q&A

Engineering, HVAC & Utilities

Cleanroom classification (Grade A/B/C/D, ISO 14644), AHU differential pressure cascades, HEPA PAO testing, PW & WFI loops.

Showing 55 of 55 Questions
Q1 IMPORTANT

Q1. Air Changes Per Hour

Number of times the air volume in a cleanroom is completely replaced within one hour.

Q2 IMPORTANT

Q2. Air Handling Unit (AHU)

Mechanical central HVAC unit comprising intake dampers, pre-filters, heating/cooling coils, humidifiers, supply fan, and HEPA banks.

Q3 IMPORTANT

Q3. Air Handling Unit Differential Pressure Cascade

A planned pressure gradient maintained across cleanroom suites to prevent ingress or egress of airborne particulate and microbiological contamination.

Q4 IMPORTANT

Q4. Aseptic Processing & Utilities Cleanroom Differential Pressure Alarm

Automated BMS sensor alerting operators when differential pressure between cleanrooms drops below validated limit (e.g. 10 Pa).

Q5 IMPORTANT

Q5. Aseptic Processing & Utilities Cleanroom Gowning Protocol (Grade B)

Aseptic dressing procedure in progressive change rooms: sterile hood, face mask, eye goggles, coverall, sterile boots, double gloves.

Q6 IMPORTANT

Q6. Aseptic Processing & Utilities Cleanroom Particle Counter (Isokinetic Probe)

Calibrated air sampling probe aligned directly parallel with unidirectional airflow velocity vectors to capture particles accurately.

Q7 IMPORTANT

Q7. BagIn BagOut SafeChange HEPA Filter Housings

Containment filter housing utilizing a heavy-duty PVC bag mechanism allowing service technicians to replace contaminated HEPA filters without direct physical exposure.

Q8 IMPORTANT

Q8. Biological Safety Cabinet Exhaust HEPA Filter Interlocking

Safety interlock system ensuring that the internal supply blower fan cannot operate if the exhaust blower fan is off or exhaust airflow is interrupted.

Q9 IMPORTANT

Q9. ChildPugh Classification for Hepatic Impairment

Clinical scoring system evaluating liver cirrhosis severity using 5 parameters: Bilirubin, Albumin, INR, Ascites, and Hepatic Encephalopathy, categorizing patients into Class A, B, or C.

Q10 IMPORTANT

Q10. Clean Steam

Pure steam generated from deionized or WFI water free from volatile boiler additives, used for autoclave SIP.

Q11 IMPORTANT

Q11. Clean Steam Generator Quality Testing (EN 285)

Periodic qualification of steam used for autoclaving and SIP, testing dryness value (>= 0.95), non-condensable gases (< 3.5%), and superheat (< 25 deg C).

Q12 IMPORTANT

Q12. Cleanroom

Enclosed space where airborne particle concentration and microbial counts are controlled within specified limits.

Q13 IMPORTANT

Q13. Cleanroom Air Changes Per Hour

The number of times the total volume of air in a cleanroom space is completely replaced with HEPA-filtered supply air within a one-hour period.

Q14 IMPORTANT

Q14. Cleanroom Air Velocity Sensor

Thermal anemometer sensor monitoring laminar airflow velocity (0.36 to 0.54 m/s) beneath HEPA filter face.

Q15 IMPORTANT

Q15. Cleanroom AtRest Qualification

Environmental particle counting performed with complete HVAC running but with zero operating personnel present.

Q16 IMPORTANT

Q16. Cleanroom Dynamic Environmental Monitoring

Microbiological sampling (settle plates, air samplers, glove prints) executed during actual commercial manufacturing operations.

Q17 IMPORTANT

Q17. Cleanroom Gowning Qualification

Personnel qualification requiring operators to don sterile Grade A/B gowning three consecutive times, followed by microbiological contact plate sampling of gloves, hood, mask, and suit.

Q18 IMPORTANT

Q18. Cleanroom InOperation Qualification

Airborne particulate and microbial testing performed with full processing equipment running and maximum authorized personnel present.

Q19 IMPORTANT

Q19. Cleanroom ISO Class 5 Classification in Sterile & Cleanroom Technology

Airborne particulate cleanliness classification permitting maximum 3,520 particles >= 0.5 um per cubic meter of air.

Q20 IMPORTANT

Q20. Cleanroom ISO Class 7 Classification in Sterile & Cleanroom Technology

Classification permitting maximum 352,000 particles >= 0.5 um per cubic meter of air under operating state.

Q21 IMPORTANT

Q21. Cleanroom ISO Class 8 Classification in Sterile & Cleanroom Technology

Classification permitting maximum 3,520,000 particles >= 0.5 um per cubic meter of air under operating state.

Q22 IMPORTANT

Q22. Cleanroom Pressure Relief Damper in Sterile & Cleanroom Technology

Counter-weighted or motorized damper installed in cleanroom wall venting air to maintain calibrated room differential pressure.

Q23 IMPORTANT

Q23. Cleanroom Recovery Time Test

Cleanroom qualification test (ISO 14644-3) measuring time required for airborne particulate counts to return to baseline after a 100-fold aerosol contamination challenge.

Q24 IMPORTANT

Q24. Cleanroom Recovery Time Test in Sterile & Cleanroom Technology

Physical qualification test measuring time required for a cleanroom to return from a 100x contaminated state to operating cleanliness.

Q25 IMPORTANT

Q25. Cleanroom Return Air Grille

Low-level wall exhaust grille equipped with volume control dampers extracting air from lower zone of cleanroom.

Q26 IMPORTANT

Q26. Cleanroom Smoke Pattern Visualization

Video-recorded smoke visualization testing demonstrating that HEPA-filtered airflow over the aseptic core is truly laminar, unidirectional, and sweeps away from open containers.

Q27 IMPORTANT

Q27. Cleanroom Static Head Pressure

The positive differential pressure built up inside a cleanroom by supplying more air volume than the return and exhaust airflow duct extract.

Q28 IMPORTANT

Q28. Cleanroom Temperature and Humidity Transmitter

Precision sensor measuring ambient cleanroom temperature (18-22 deg C) and relative humidity (30-50% RH).

Q29 IMPORTANT

Q29. Coating Pan Differential Pressure

Slight negative pressure (-50 to -150 Pa) maintained inside the coating pan drum relative to the process room.

Q30 IMPORTANT

Q30. Continuous Clean Steam Generator

Generator producing pure steam from heated WFI feed water free from volatile amine corrosion inhibitors.

Q31 IMPORTANT

Q31. Derouging of WFI Systems

Chemical cleaning process using reducing or chelating organic acids to dissolve reddish iron oxide deposits (rouge) from WFI tanks.

Q32 IMPORTANT

Q32. Desiccant Wheel Dehumidification in HVAC

Rotating silica gel or molecular sieve honeycomb rotor that continuously absorbs moisture from cleanroom supply air, regenerated by hot reactivation air.

Q33 IMPORTANT

Q33. Differential Pressure

Pressure difference maintained between adjacent rooms to direct airflow from cleaner to less clean zones (10-15 Pa).

Q34 IMPORTANT

Q34. Differential Pressure Cascade

Pressure differential maintained between adjoining cleanroom suites (typically >= 10 to 15 Pascals) to control airflow direction.

Q35 IMPORTANT

Q35. Differential Pressure Sensor (Magnehelic)

Diaphragm-operated mechanical differential pressure gauge displaying pressure drop across filters or cleanrooms in Pascals.

Q36 IMPORTANT

Q36. Enterohepatic Recirculation

Cycle where drug conjugates secreted in bile into the duodenum are hydrolyzed by gut bacterial enzymes back into free lipophilic drug and reabsorbed into systemic blood.

Q37 IMPORTANT

Q37. FirstPass Hepatic Metabolism

Metabolic degradation of an orally administered drug substance in the gut wall and liver via CYP450 enzymes before reaching systemic circulation.

Q38 IMPORTANT

Q38. Grade A Cleanroom

Local zone for high-risk aseptic operations (filling, open ampoules) with laminar airflow (0.36 – 0.54 m/s).

Q39 IMPORTANT

Q39. Grade A Cleanroom Zone

High-risk operational zone for aseptic filling, stopper bowl, and open sterile containers, featuring unidirectional laminar airflow (0.45 m/s).

Q40 IMPORTANT

Q40. Grade B Cleanroom Zone

Background environment for Grade A aseptic processing zone; requires HEPA filtration and differential positive pressure >= 10-15 Pa.

Q41 IMPORTANT

Q41. Grade C Cleanroom Zone

Clean area for carrying out less critical stages in sterile product manufacture (e.g., preparation of solutions prior to terminal filtration).

Q42 IMPORTANT

Q42. Grade D Cleanroom Zone

Clean area for handling components after washing and handling enclosed equipment in non-sterile staging corridors.

Q43 IMPORTANT

Q43. HEPA Filter

High Efficiency Particulate Air filter retaining at least 99.97% of airborne particles >= 0.3 micron diameter.

Q44 IMPORTANT

Q44. HEPA Filter Efficiency (H14 Grade)

High-efficiency particulate air filter retaining >= 99.995% of Most Penetrating Particle Size (MPPS, ~0.3 um).

Q45 IMPORTANT

Q45. HEPA Filter Face Velocity

Discharge velocity of air leaving the cleanroom HEPA filter face, measured 150 mm downstream across filter grid.

Q46 IMPORTANT

Q46. HEPA Filter PAO Integrity Test

On-site aerosol challenge test using Polyalphaolefin (PAO) smoke introduced upstream of HEPA filters while scanning the downstream face with a photometer to detect leaks.

Q47 IMPORTANT

Q47. Hepatic FirstPass Metabolism

Extensive metabolic breakdown of orally absorbed drugs by gastrointestinal mucosal and liver cytochrome P450 enzymes before reaching systemic circulation.

Q48 IMPORTANT

Q48. Protamine Sulfate Heparin Reversal Antidote

Positively charged basic polycationic peptide derived from salmon sperm that electrostatically binds negatively charged acidic heparin, forming an inactive stable salt.

Q49 IMPORTANT

Q49. Purified Water

Water prepared by deionization, reverse osmosis, or filtration meeting pharmacopoeial microbial limits (<= 100 CFU/mL).

Q50 IMPORTANT

Q50. Purified Water (PW Specifications)

Water prepared by deionization, reverse osmosis, or electro-deionization meeting compendial limits: Conductivity <= 1.3 uS/cm at 25 deg C, TOC < 500 ppb, TAMC < 100 CFU/mL.

Q51 IMPORTANT

Q51. Sanitary Diaphragm Valves in WFI Systems

Zero-dead-leg valves featuring flexible PTFE/EPDM diaphragms that isolate fluid from actuator mechanisms, mounted at self-draining angles in sanitary SS 316L piping.

Q52 IMPORTANT

Q52. Sofosbuvir Hepatitis C NS5B Polymerase Inhibitor

Uridine nucleotide prodrug phosphorylated intracellularly into its active triphosphate form, which incorporates into viral RNA and terminates HCV replication.

Q53 IMPORTANT

Q53. Static Dissipative Cleanroom Flooring (10^6 10^9 Ohms)

Specialized conductive epoxy or PVC cleanroom flooring maintaining electrical surface resistance between 10^6 and 10^9 ohms, grounded to copper earthing strips.

Q54 IMPORTANT

Q54. Terminal HEPA Filter Housing in Sterile & Cleanroom Technology

Ceiling-mounted duct plenum holding HEPA filter, equipped with aerosol injection ports and test challenge sample lines.

Q55 IMPORTANT

Q55. WFI Storage Tank Vent Filter (0.22 um Hydrophobic)

Hydrophobic PTFE cartridge filter installed on WFI tank head space heated with electrical heating jacket.

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